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Central Electrochemical Research Institute
THE ORGANISATION

Central Electrochemical Research Institute (CECRI) is one of the chain of forty national laboratories under the aegis of the Council of Scientific and Indusrial Research (CSIR), New Delhi, India. CECRI is one of the largest electrochemical laboratories in the world. Main campus has an area of 370 acres of land with 4,50,000 sq.ft of laboratory space. The institute has four extension centres located at Madras, Cochin, Mandapam Camp and Tuticorin where work related to the main R & D of the headquarters is carried out.


The strength of Scientific technical and other staff is about 700. In addition, 150 young boys and girls are working as Junior Research and Senior Research Fellows, Research Associates, and Project assistants.


The institute was established in 1953 in Karaikudi in Tamilnadu. It was started with the following principles.

  • To conduct research in different areas of electrochemistry and allied fields;

  • To develop new processes and products in the areas of its specialization with a view to providing
        import substitution and increasing export potential of the country;

  • To help both the Indian industry and government departments through consultancy, conduct
        research and training;

  • To contribute to human resource development through formal university level courses in
        electrochemical engineering and technology and refresher courses in corrosion prevention,
        industrial metal finishing, batteries etc.

    Major R&D Programmes

    Major R&D programmes of CECRI relate to :

  • Batteries and power sources

  • Corrosion science and engineering

  • Electrochemical materials science

  • Electrohydrometallurgy

  • Electropyro-metalurgical instrumentation

  • Electrodics and electrobiology

  • Industrial metal finishing

    Basic research also forms an important part of the R&D programmes at CECRI.

    Significant Achievements

    Technologies have been developed for making lead-acid batteries for normal and low temperature applications and maintenance-free (MF) lead-acid batteries of capacities upto 12V/100Ah; deep discharge lead-acid batteries manufactured using CECRI knowhow are being used for powering stand-alone lights in rural areas under the Literacy Mission and in uninterrupted power supplies (UPS) in computer installations Technology has been developed for nickel electroforming of the thrust chamber of the cryogenic rocket engine for ISRO Technolgy developed for the production of titanium substrate insoluble anodes (TSIA) is being widely used in the chlor- alkali and other electrochemical industries.

    Processes have been been developed for the energy-efficient production of potassium perchhlorate, potassium iodate and calcium gluconate; Technologies have been developed for the production of sodium, misch metal (mixture of rare earths) and chromium powder, and for the recovery of gallium from Bayer liquor Proces knowhows have been developed for the production of magnesium-silver chloride, megnesium cuprous chloride and nickel-iron batteries CECRI process for copper plating of stainless steel vessels is widely used to save on cooking fuel CECRI has developed sacrificial alloy anodes for the cathodic protection of submerged steel structures (eg. offshore oil platforms) and ocean going vessels; Knowhows have been developed for several corrosion inhibitors; CECRI has developed expertise for momitoring corrosion levels in bridges and innovative solutions for protecting prestressed steel in concrete structures; knowhow has also been developed for supervisory control and data acquision (SCADA) for monitoring corrosion rates in offshore structures automatically and applying corrective measures by remote control. This is being used at Madras Port Trust. Technology has been developed for road-marking paints, daylight phosphors and phosphors for flurescent lamps

    Major Technologies Transferd to Industry

    Titanium substrate insoluble anode (TSIA) Zinc ethyl silicate primer; SRHS Chrome salt Copper plating/colour coating of stainless steel vessels Al-Zn-In and Zn-Mg sacrificial anodes Ion-selective electrodes Magnesium cuprous chloride battery, magnesium silver chloride battery, lead-acid battery, maintenance free lead-acid battery and paste type deep-discharge lead-acid battery Calcium gluconte, potassium iodate, potassium cholarate, calcium carbide and ammonium perchlorate Membrane cell for the production of potassium hydroxide and sodium hydroxide Electroforming of engineering components Electrophoretic paint; blue phosphor Anti-corrosiv treatment for steel reinforcement rods Chromium and sodium metals Rust converter.

    Technologies Ready for Transfer

    Aluminium alloy anodes for cathodic protection (based on indium) Anti-tarnishing lacquer for copper and its alloys Stationary paste type deep-discharge lead-acid batteries Platinum and palladium plating solution concentrates Technologies for gold plating Rust-converting primer Reflecting road marking paint; flurescent paints for sign boards Inhibitor admixture for cement grout used in protecting prestressing steel; solution for protection of prestressing steel in cable ducts Lithium-manganese dioxide button cell (capacity 3V/500mAh) Air drying synthetic enamel paint Nickel-iron alloy plating; brightener for nickel plating Maintenance-free lead-acid battery for use in emergency light

    Major Future Programmes

    In tune with the new economic policy, CECRI plans to concentrate on a few selected areas and meet prospective clients more than half way through sustained marketing thrusts. Research would concentrate on concrete structures, power sources for electric vehicles, fuel cells and new materials

    Main Facilities

    Modern analytical facilties, eg: high performance liquid chromatography, gas chromatgraphy, gel permeation chromatography, IR, UV and atomic absorption spectrophotometers, X-ray powder diffractometer, scanning electron microscope and elemental analyzer. A betatron radiographic instrument for monitoring corrosion in reinforced and prestressed concrete structures Microvax computer system Facilities for testing batteries.

    Services Offered

    CECRI offers consultancy services to industry, R&D units and government agencies within and outside India and undertakes sponsored research in all areas of electro-chemistry. The institute has helped in setting up a calcium carbide plant in Myanmar.

    The institute provides testing and analytical services to industry, particularly for batteries, paints, coatings, electrodeposits, inhibitors etc.

    Training Courses

    CECRI conducts technology-oriented refresher courses in the areas of bateries, corrosion prevention, metal finishing and pollution control and training courses for industries, R&D organizations, and educational institutions

    A 4-year B.Tech programme of the Madurai Kamaraj University is being offered at this institute covering the areas of electrochemical engineering and technology.

    Publications

  • Bulletin of Electrochemistry (Monthly)

  • CECRI News (Bi-monthly)


  • Newsletter (Bi-monthly)
  • STED Newsletter

    and its annual reports

    CECRI also conducts short term refresher courses for the benefit of industry and educational institutions, brings out journals (Bulletin of Electrochemistry, Corrosion update and Battery News Letter) and runs a B.Tech program (Chemical and Electrochemical Engineering of M.K.University). The institute is alive to societal obligations and actively participates in Rural Science Forum (VPF), Science and Technology Enterpreneur Development (STED) and Swadeshi science movement (SSM) and Ambedkar Nagar in collaboration with other agencies.

    CONTACT :

    Central Electrochemical Research Institute,
    Karaikudi 623 006,
    India
    Telephone: 91-4565-2064 & 2088 Telegram: CERI, KARAIKUDI
    Telex: 0443-221 ECRI IN
    Fax: 91-4565-2088
    Email:cecrik@sirnetb.iisc.ernet.in


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